Sichuan Advance technology Co.,Ltd
Advance focus on high torque twin screw extruder line
Add to Cart
Masterbatch Twin Screw Extruder Line, Color Masterbatch, Carbon Black
Product Description
HPL series twin screw extruders are successfully applied in masterbatch granule production. For the high torque, it has higher output and lower temperature than other low torque extruders.
Application
1. Masterbatch:color masterbatch, function masterbatch,white masterbatch and black masterbatch
2. High Concentration Color Masterbatch: PE,ABS,PS,EVA,PET,PP etc. With high concentration of pigments and other additives.
3. Masterbatch with Flame Retardants:PP,PA,ABS,EVA,PBT etc.with flame retardants and other additives.
4. Special Functional Masterbatch :Masterbatch with anti-static,anti-abcteria ,or other
special functional fillers.
5. Masterbatch for Degradable Polymers:PP,PE,PS etc. Blended with high concentration of starch and other processing aids.
Technical data
| Model | HPL35 | HPL40 | HPL51 | HPL62 | HPL77 | HPL95 |
| Parameter | ||||||
| Screw diameter (mm) | 35.6 | 43 | 51 | 61.5 | 77 | 95 |
| L/D | 40-48 | 40-48 | 40-48 | 40-48 | 40-48 | 40-48 |
| Main motor (kw) | 37 | 55 | 110 | 185 | 355 | 450 |
| Max. Speed (rpm) | 600 | 500 | 600 | 600 | 600 | 400 |
| T/A3 (Nm/cm3) | 11 | 11.5 | 11.8 | 11.3 | 11 | 11.3 |
| Center distance (mm) | 30 | 35.8 | 42 | 51 | 64 | 78 |
| OD/ID | 1.54 | 1.55 | 1.55 | 1.55 | 1.55 | 1.55 |
| Output (kg/h) | 40～80 | 150～220 | 300～500 | 600～800 | 600～1200 | 1500～1800 |
Our advantages
1. High output
The output is 1-2 times larger than the same size extruder from other lower torque twin screw extruders.
The biggest extruder can output up to 12T/h per set.
2. Energy-saving
For the same output , our small size extruder can replace the big size of other extruder, such as our HPL51 has more output than other 65 extruder , smaller extruder, less energy consumption,less material consumption, smaller production areas.
And we use heat rod instead of cast copper heater, which can save 15%-20% energy.
3. Advanced design
High torque: carrying capacity factor of gearbox up to 15Nm/cm3;
High speed: max. 1800rpm/m；
4. Long service life
bearings on output shaft 2 without load, which greatly extended the service life of the bearings on the weak axis , gearbox life can reach 72000 hours (10 years)；
5. Custom made design
Wide D/d choice:1.33～2.0;
Custom made clearance: minimum clearance can be 0.15mm；
Parts and advantages
| Transmission gearbox |  | The most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs. |
| Screw element | | Various kinds of function elements, mixing and dispersing elements developed by ourselves can provie flexible production for kinds of materials and production process. Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy. |
| Barrel | | Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2, verticality between barrels inner hole≤0.015mm；linearity of ten assembled barrels≤0.05mm； Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy. |
| Torque limiter | | Steel ball type safety clutch + torque limiter Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset. |